The EV charging landscape is still in its infancy compared to the existing supporting infrastructure for internal combustion engines. And while young, the EV charging manufacturing industry is going through its growing pains. Some manufacturers with recognizable names and EV chargers have ceased operations in North America. Trusting a start-up can prove to be a risky proposition.
Partnering with BTC POWER for EV charging installations allows access to two decades of proven expertise helping build the EV charging infrastructure. As an EV industry pioneer, BTCP has led the development of innovations rapidly adopted by other companies – from enhanced charging cable durability to pioneering dynamic power sharing, maximizing charging efficiency across multiple vehicles. These solutions demonstrate that BTCP understands not just how to build charging stations but how to optimize them for reliability, user experience and long-term performance.
In addition, while the positioning for EV chargers can be dynamic, BTC POWER is backed by one of the largest utilities in the world. This financial stability ensures long-term strength, especially with worldwide reach.
Quality Engineering Drives EV Charging Station Uptime To 98%.
Get a jump on installing quality commercial EV chargers at your location with must-know information and tips.
Customer benefits of working with an industry pioneer
- Deep expertise and proven track record — A company that developed original protocols has learned through direct experience what works and what doesn’t, rather than just copying others’ approaches. This translates into more refined solutions and the ability to handle complex edge cases.
- Innovation leadership — Pioneers tend to continue driving innovation rather than just following others. They’re more likely to develop creative solutions to emerging challenges and stay ahead of industry trends.
- Understanding of fundamentals — Having developed the original protocols means understanding the underlying principles and rationale, not just the surface-level implementation. This enables more effective customization and troubleshooting when needed.
- Market-tested solutions — The protocols have been proven in real-world conditions over time, with issues identified and resolved rather than being recent adaptations of others’ work.
Pioneering commercial-grade EV charger design
BTCP’s approach to commercial EV chargers begins with fundamental design choices that set industry standards.
- Construction exclusively in steel, providing enhanced protection against vandalism and extreme weather conditions
- Rigorous testing from -30°C to 50°C (122°F), making charging stations suitable for almost any climate
- Liquid-cooled cables that maintain flexibility and ease of use even in extreme conditions – a feature that has since become industry standard
- NEMA 3R environmental rating ensures protection against rain, sleet, snow, and flooding, resulting in chargers for all-weather solutions.
Industry-leading testing protocols
A robust testing facility helps supply the data that informs durable construction. The company operates a ‘shake and bake’ thermal chamber, or a facility the size of a small apartment, that puts every charger through a rigorous testing protocol.
Units undergo:
- Temperature cycling from -30°C to 50°C
- Water resistance testing, including direct spray exposure
- Drop testing at multiple angles and from various heights
- Corrosion resistance verification
- Emergency shutoff system verification
- NEMA 3R certification testing
This comprehensive testing protocol exceeds industry standards and results in commercial charging units that supply reliable operation in real-world conditions. The rigorous nature of their testing has set new benchmarks for the industry, particularly for cable durability and environmental resistance.
Setting industry commercial EV charger product standards
BTCP has consistently driven industry standards forward:
- Established the benchmark for modular connector design, requiring manufacturers to create cables with replaceable pins, faceplates, and housing components – now an industry standard
- Pioneered dynamic power sharing technology for multi-port chargers, optimizing charging efficiency across multiple vehicles
- Maintaining some of the highest utilization rates nationwide while achieving 98% uptime
- A core design proved so reliable that it remains unchanged despite newer models being introduced
Commercial vs. residential capabilities
There is a vast difference between residential and commercial EV charging capabilities. While residential chargers typically max out at 11kW, BTCP’s commercial units deliver up to 360kW per port – with planned expansion to 400kW. This power differential allows commercial units to serve high-traffic locations efficiently. Their pioneered dynamic power-sharing technology automatically optimizes power distribution between multiple vehicles, maximizing charging speed while managing the overall site load.
Advanced user interface and management systems
BTCP’s back-end agnostic design allows integration with various charge management systems, providing flexibility for operators. Its systems support:
- Multiple payment methods: credit card, RFID cards, and mobile apps
- ISO 15118 Plug and Charge capability for seamless authentication
- Optional 32-inch displays for advertising revenue
- Comprehensive remote monitoring with real-time status updates
- Usage analytics for optimization of charging networks
This flexibility enables operators to customize their charging solutions while maintaining high-reliability standards.
Grid integration and power management
A sophisticated approach to grid integration demonstrates BTCP’s understanding of broader energy infrastructure challenges. The dynamic power sharing technology optimizes power distribution across multiple charging ports while managing overall site load, helping operators maximize their existing electrical infrastructure while minimizing costly upgrades. The system’s intelligent power management capabilities support demand response programs and grid stability initiatives while also accommodating renewable energy integration.
Their charging systems continuously monitor and adjust power distribution based on real-time demand, vehicle capabilities, and grid conditions. This sophisticated power management ensures optimal charging speeds while preventing grid overload, a crucial consideration as charging networks expand and power demands increase.
EV maintenance and reliability
The company’s commitment to reliability extends beyond initial design to long-term serviceability. Their modular approach to component design significantly reduces maintenance complexity and costs. The replaceable connector components, including pins, faceplates, and housing, allow for quick repairs without replacing entire cable assemblies – a standard they established that the industry has since adopted. This approach not only minimizes downtime but also reduces the total cost of ownership for operators.
BTCP’s All-in-One (AiO) DC Fast Chargers incorporate this modular technology and deliver robust, reliable Level 3 rapid charging for high-traffic commercial installations:
- 10–15-minute charging sessions ideal for rapid turnover
- Large touchscreens (15″ or 32″) for payment instructions, messaging or specials
- Multiple payment options
- Liquid-cooled cables enabling 500A continuous charging
BTC POWER’s role in establishing and advancing industry standards demonstrates how innovation drives progress in EV charging technology. Their comprehensive testing protocols, superior construction standards, and forward-thinking design philosophy have not only set them apart from competitors but have helped establish the benchmarks that define commercial charging excellence. Start a conversation with an applications specialist today.